6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Freeze plug blew out

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Old 07-31-2011, 09:14 PM
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Freeze plug blew out

Took the truck on a trip from PA to FL. Got to VA and a freeze plug blew out. Dreading what the local dealership will say. Don't want to get ripped off miles from home. What am I looking at for replacement, labor, etc.? Didn't need this crap.
 
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Old 07-31-2011, 09:27 PM
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I've seen a few videos on youtube that make it look easy, but none were on a 6.0.
I can't imagine that getting to any of them on the 6.0 in the tight quarters we have to work with would be easy.

I'm curious if it happened while you were driving & how you knew from the drivers seat.
Do you have gauges and see the eot & ect temps rise?

That would suck if it blew out in the middle of nowhere and dumped your coolant out.

Hope it works out well.
 
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Old 07-31-2011, 09:33 PM
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Shouldn't be too bad if it's remotely acessable. You possibly could so it yourself in a parking lot. Parts store has expanding plugs with a nut you can turn to tighten them up. Kinda temp repair tho All depends on where it's at on engine and if you can get to it. Good luck!
 
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Old 08-01-2011, 08:12 AM
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It's the freeze plug behind the motor mount.
 
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Old 08-01-2011, 08:27 AM
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Dang. Not a parking lot job on my FX4. Not sure what clearance is on 2WD. Gonna need jacks. Maybe a hour or two for a good mech to replace a $2 part. Hope things go well in your search for a shop!
 
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Old 08-01-2011, 08:29 AM
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If it blew because it corroded through, you'd better look at replacing them all. If it just popped out you can get by with the one being replaced.
 
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Old 08-01-2011, 08:32 AM
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Are we talking a couple hundred to fix, or closer to $1,000? I really have no money for this, but who ever does. Don't get me wrong, I LOVE the truck and knew it wouldn't be cheap to maintain. Just not in a good mood about it now. I'll get over it.
 
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Old 08-01-2011, 08:42 AM
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Originally Posted by IT_Dude
Are we talking a couple hundred to fix, or closer to $1,000? I really have no money for this, but who ever does. Don't get me wrong, I LOVE the truck and knew it wouldn't be cheap to maintain. Just not in a good mood about it now. I'll get over it.
This can happen to any vehicle with soft plugs. I've had it happen on gassers. Just be glad that you caught it before any engine damage was done. I haven't seen any engines lately where they are easy to get to. It's almost like it was planned that way.
 
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Old 08-01-2011, 08:48 AM
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Just a guess of course but I would expect sumthing around $300,likely a little less, for the one. it' not a giant job unless they find the others failing. The part(s) are not expensive but It will need coolant replaced. I would have them check the others they can see, as 69cj said, they tend to fail about the same time and you are a long way from home....
 
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Old 08-01-2011, 09:02 AM
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I feel better about that number. Not cool either way, but I feel better about it. Thanks for the info.
 
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Old 08-01-2011, 09:14 AM
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One more observation, it's a straight forward repair. The mech wouldn't have to be a 6.0 guru to fix it correctly. (wouldn't have to be a dealership job unless warranty is involved) might open up a few more options on your shop search.
 
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Old 08-01-2011, 11:34 AM
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just make sure they put the correct coolant in it.
 
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Old 08-01-2011, 12:05 PM
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You'll love this:

So they tell me it'll be around $5400. There will be 31 hours in labor to jack the engine up out of the truck so they can get to the one behind the motor mount and they want to do the head gaskets while the engine is jacked out and easy to get to. It'll also be a week because they only have 2 diesel mechanics and they already have someone else's truck torn apart and can't get to mine until the end of this week or beginning of next.

I call rip-off. Bergland Ford in Salem, VA. I'm calling around to see if I can get my buddy to come down and tow it home. I have some other voice messages to mechanically inclined friends, one of which has his own diesel shop. I really don't see how a $5.70 part causes a total bill of $5400!?! I see it being difficult to get to behind the motor mount, but seriously, $5400??!!
 
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Old 08-01-2011, 01:16 PM
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I would like to know if the plug blew out whole, or rusted and blew out in the middle web section.

If it blew it out whole, perhaps the dealer is thinking that excessive coolant system pressure is the cause. I don't know why they would want to do head gaskets unless they are thinking that was the cause. Sounds very fishy.
 
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Old 08-01-2011, 01:24 PM
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I talked to the guy that did my injectors and he said to do heads, new gaskets, ARP studs, oil cooler and replace the freeze plug would only be about $4500. These jokers want $5400 to do all Ford stuff. I don't know a lot, but I do remember some reading about how the ARP studs are much better when redoing head gaskets. What a pain! Guess I won't be buying that gun that I wanted.
 


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