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3/8" x 2" HRS. The piece with the tack welded nuts slips inside the bed strut channel, and is very important. That piece is 1-3/4" x 4" HRS. This keeps the thin sheet metal bed strut from bending under load.
Bill, I'm no small fella, would your set up hold a 6'3" 300+ lbs guy like me? And in all seriousness, would you/do you make these kits for sale? Hell I'm looking for some tight now and the cheapest I've found is $185.00, I'd just rather see you get the dough.
Big Mike, I'm about 220 on Monday mornings, and it holds me fine. It is a little springy if I bounce on it because of the angle, but no where near the yield point. Unless you jumped up and down on it, I think it would be fine.
Looks like a great idea. I'm only 5'5" so I can definitely relate. I guess I'm still young enough that using the tire as a step is no big deal. Of course, I drive a straight truck for work and I have to climb in and out of the back of that thing quite a few times a day too.
Bill, that is a great idea and very well fabricated. Thaks for the idea. I was just looking at this "problem" last night and how to solve it. Reps sent.