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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van SPONSORED BY:

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Old 03-09-2011, 07:53 AM
tharepairguy tharepairguy is offline
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2005 F350 6.0 HPOP & STC bolt Torque Specs *Needed Please*

Wasn't able to find anything via google and search. I'm in the middle of replacing the pesky STC fitting in my 2005 F350 6.0 and in need to the torque specs for the following:

1. 3x T45 bolts that hold down the HPOP.
2. 2x 8mm bolts that hold down the STC fitting.
3. 8mm bolts that hold the HPOP cover on and if there is a torque sequence also..

As always thx in advance...

Last edited by tharepairguy; 03-09-2011 at 08:27 PM. Reason: correcting bad data
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Old 03-09-2011, 08:09 AM
florida_1959 florida_1959 is offline
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are you talking about the plastic bracket you use to line up the STC fitting when you have it on the bench? I believe in my kit that was the only bracket in there, which is used to preset the fitting so that you can be lined up when you install the pump back into the engine.
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Old 03-09-2011, 08:16 AM
tharepairguy tharepairguy is offline
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yes. hmm is that only used for alignment purposes? Since it did not come with instructions and it came with different length bolts, i assumed it replaced the metal bracket.
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Old 03-09-2011, 08:16 AM
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The plastic bracket is for alignment only. It does not stay installed.
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Old 03-09-2011, 08:25 PM
tharepairguy tharepairguy is offline
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I asked the service guys while i was at the dealership picking up parts. They couldnt find the TSB and also said that there service manual was froze up.

Any ideas on where i can find the torque specs for this guys?
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Old 03-09-2011, 10:18 PM
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http://www.backglass.org/duncan/ps60...l/ps60_084.jpg

I think these are the specs you need.
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Old 03-09-2011, 10:35 PM
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Quote:
Originally Posted by tharepairguy View Post
Wasn't able to find anything via google and search. I'm in the middle of replacing the pesky STC fitting in my 2005 F350 6.0 and in need to the torque specs for the following:

1. 3x T45 bolts that hold down the HPOP. 23 ft-lbs.
2. 2x 8mm bolts that hold down the STC fitting. 124 in-lbs.
3. 10mm bolts that hold the HPOP cover on and if there is a torque sequence also.. 8 ft-lbs. no particular sequence

As always thx in advance...
Hope this helps.
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Old 03-10-2011, 11:42 PM
tharepairguy tharepairguy is offline
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It helps alot, thx a bunch guys!
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Old 03-18-2011, 06:30 PM
tharepairguy tharepairguy is offline
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I also edit'd my original post up top because the HPOP cover bolts were 8mm not 10mm. -1 for the ol memory...

I haven't been able to find torque spec's for the rocker box bolts. I believe there are 5 inside on the top of the rocker box and 5 outside on the bottom that connect it to the head. These are 10mm.

I had found a guide or something that I printed out but it just skip's over these bolts and does not mention them.
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Old 03-18-2011, 09:18 PM
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Quote:
Originally Posted by tharepairguy View Post
I also edit'd my original post up top because the HPOP cover bolts were 8mm not 10mm. -1 for the ol memory...

I haven't been able to find torque spec's for the rocker box bolts. I believe there are 5 inside on the top of the rocker box and 5 outside on the bottom that connect it to the head. These are 10mm.

I had found a guide or something that I printed out but it just skip's over these bolts and does not mention them.
Not sure if this will help but here is the bible link if it is in there. I found a rocker box fulcrum bolt but not sure thats it. Powerstroke 6.0L Technical Intro Manual
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Old 03-19-2011, 08:27 AM
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Quote:
Originally Posted by tharepairguy View Post
I haven't been able to find torque spec's for the rocker box bolts. I believe there are 5 inside on the top of the rocker box and 5 outside on the bottom that connect it to the head. These are 10mm.
23 ft-lbs.
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Old 03-19-2011, 09:02 AM
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Torque Specs.

I see they got you what you were looking for.

A list of some torque specs for your future enjoyment.

Click the image to open in full size.
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Click the image to open in full size.
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Torque Specs INDEX

Tie Rod End —Inner, castellated nut....................90 Nm
Tie Rod End —Inner, Sleeve Clamp Bolts................55 Nm
Drag link to pitman arm nut.................148 ft-lb
Inner & outer tie-rod end nuts................85 ft-lb
Track bar bracket to frame.....................129 ft-lb
Track bar to track bar bracket bolt............406 ft-lb
Track bar to axle nut................................... 185 ft-lb
Radius arm to axle bolts, and bracket nut.........222 ft-lb
Pinion bearing preload..................................10-20 in-lb
Pinion nut............................................... ..220-280 ft-lb
Ring gear bolts............................................1 20-140 ft-lb
Bearing cap bolts.........................................120-135 ft-lb
Steel Diff cover bolts....................................30-40 ft-lb
Cast aluminum diff cover bolts......................... 24 ft-lb
Wheel lug nuts..........................................120-165 ft-lb
Diff filler plug.............................................1 8 ft-lb
Oil filter cap............................................... ...14 ft-lbs
Engine cover bolts............................................. 15 ft-lb
Fuel return hose.............................................. .....19 ft-lb
Fuel supply hose.............................................. .....37 ft-lb
Injector hold downs....................................24 - 26ft-lb
EGR cooler clamp.......................................53 in/lb
Turbo mounting bolts.................................... 18ft-lb
Turbo pedestal bolts....................................23 ft-lb
Turbo inlet clamp.........................................9 ft-lb
Exhaust manifold.......................................... ...45 ft-lb
Idler pulley mounting bolt..................................... 41 ft-lb
Brakes, disc, front brake caliper pin bolts (2)......................42 ft-lb
Brakes, disc, rear brake caliper pin bolts (2)......................27 ft-lb
Brakes, front disc brake caliper anchor plate bolts (2)...........166 ft-lb
Brakes, rear disc brake caliper anchor plate bolts (2)......128 ft-lb
Brakes, Caliper Bleeder Screw................................13-18 ft-lb
Crossmember Bolts............................................. ....70 Nm
Driveshaft to transfer case bolts..................................111 Nm
Flex Plate Inspection Cover......................................20 Nm
Master Cylinder Outlet Tube Fittings.........................19 ft-lb
Shock Absorber (front)......................................76 ft-lb
Shock Absorber (rear).....................................46 ft-lb
Stabilizer Bar Link Bolts.........................................85 ft-lb
Starter Mounting Bolts......................................22-28 Nm
Thermostat Housing.......................................20-30 Nm
Torque Converter Drain Plug .............................12 Nm
torque converter retaining nuts............................35 Nm
Transfer Case Bolts...........................................31 Nm
Transfer Case, fill/drain plugs...............................27 Nm
Transmission Filler tube bolt..........................10-13 Nm
transmission fluid cooler tubes to cooler bypass valve............27 Nm
Transmission mount-to-cross member nuts...........94 Nm
Transmission, Auto, Drain Plug....................25 Nm
Transmission, Auto, Pan Bolts (20)............11 ft-lb
transmission-to-engine bolts................61 Nm
Water Pump Bolts...........................18 ft-lb
Water Pump Pulley bolts (4)...............18 ft-lb
Wheel Bearing/Hub Assembly Nuts (4).........135 ft-lb
Power steering pressure hose.......................24 ft-lb
Power steering pump mounting nuts......................41 ft-lb
Upper and lower oil pan bolts 10 lb-ft

Connecting rod cap and the bolts. Tighten the bolts in the following sequence.
Tighten to 45 Nm (33 lb-ft).
Tighten to 68 Nm (50 lb-ft).
To prevent engine damage, make sure that the longer main cap bolts (M14 x 2 x 127) are installed inboard and the shorter bolts (M14 x 2 x 114) are installed outboard.
Install the lower crankcase. Install all 20 lower crankcase main bearing mounting bolts. Tighten mounting bolts in the following sequence.
Tighten bolts to 149 Nm (110 lb-ft) in numerical sequence.
Tighten bolts again to 176 Nm (130 lb-ft) in numerical sequence.
Tighten bolts to 231 Nm (170 lb-ft) in the numerical sequence.
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Old 03-19-2011, 09:02 AM
 
 
 
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