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Excursion on boggers build up

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  #61  
Old 03-26-2011, 09:36 PM
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fordboy67 fordboy67 is offline
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Quote:
Originally Posted by Dubbs19s View Post
My best friend has the fab skills...I just tell him what I want..hahaha

Sounds like a good friend to have
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2002 Excursion Limited 4X4,V-10, K&N, Warn hubs,285 Goodyear Wrangler Silent Armours, SCT Tuner from 5 Star, Gibson cat-back exhaust, Raybestos R300 rotors & pads, Russel stainless brake lines, ATS v/c code springs, RAS.
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  #62  
Old 03-26-2011, 10:42 PM
Kevn Kevn is offline
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I feel all warm and fussy inside Haha. Its nice to see other people liking my hard work.

Im Dubbs buddy in case it isn't obvious. I should have joined this forum long ago as Ive been driving Ford Trucks for years.
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  #63  
Old 03-27-2011, 07:27 AM
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fordboy67 fordboy67 is offline
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Welcome, and again nice work!
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2002 Excursion Limited 4X4,V-10, K&N, Warn hubs,285 Goodyear Wrangler Silent Armours, SCT Tuner from 5 Star, Gibson cat-back exhaust, Raybestos R300 rotors & pads, Russel stainless brake lines, ATS v/c code springs, RAS.
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  #64  
Old 03-29-2011, 06:52 PM
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herojeep herojeep is offline
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Found your build first on Pirate. Great to see you hear also. Looking good!
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  #65  
Old 03-29-2011, 10:01 PM
Kevn Kevn is offline
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Quote:
Originally Posted by CanadianSmokie View Post
Liking the rear bumper!

Was this a custom build? If so, did you make templates? Would be interested in one for my Ex.

Again, nice job on the build..

Would you be willing to cut the rear sheet metal and add bushwacker flares?
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  #66  
Old 03-30-2011, 07:25 AM
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CanadianSmokie CanadianSmokie is offline
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Have thought about it... I have some 3/8" industrial rock crusher belting that I have cut and ready to attach for flare/mudguards for now. Was more interested in the general layout for the bumper to be able to have one custom made for my application... ie: integrated receiver, tire carrier, fuel can carrier.
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  #67  
Old 03-31-2011, 06:13 PM
ro11ovr ro11ovr is offline
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Thats a good lookin Ex.
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  #68  
Old 04-16-2011, 09:55 PM
Dubbs19s Dubbs19s is offline
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Time to update my build thread

We've done a couple of minor and major mods to the Ex over the last few weeks , so i'll start with the minor

Light flex tests showed the tires rubbing the metal flap in the rear wheelwell, so that had to go

Click the image to open in full size.

I layed out a line just below a welded seam in the wheelwell, and cut it out.

Click the image to open in full size.

the cut piece

Click the image to open in full size.

Also, I took off the 10 pound counter weight from under the body...I'm heavy enough as it is

Click the image to open in full size.


Now for the major

Since we took off the rotten side steps and lifted the EX a total of 14"..it has been a challenge to get in, So Kevn and I started to build some nice side steps/rock rails

We started by drilling out some factory holes to accept larger bolts
Click the image to open in full size.

took the exhaust hangers off and banged out the studs
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and drilled out for larger bolts
Click the image to open in full size.

Bolting the mounting plates to the frame...lots of room to work
Click the image to open in full size.

We also removed the heavy exhaust heat shield...all it will do it trap mud up against the body

Click the image to open in full size.

Time to bend some pipe
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Basic shape of the rock rails
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Supported under the truck, Making the support arms
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Arms welded...holding itself up
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Here are the rock rails ....all tacked together
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Step plate...all the holes layed out for dimple dies
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and trimmed to fit
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Unfortunately, I forgot my camera when we went to drill out the holes, press the dimple dies and finish welding the rails, but here they are mounted under the EX
Click the image to open in full size.
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  #69  
Old 04-16-2011, 10:08 PM
BlueHell BlueHell is offline
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I really dig those rails! You should make some more and sell them!
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  #70  
Old 04-16-2011, 10:22 PM
Dubbs19s Dubbs19s is offline
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Quote:
Originally Posted by BlueHell View Post
I really dig those rails! You should make some more and sell them!

Thats the plan
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  #71  
Old 04-17-2011, 07:29 AM
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fordboy67 fordboy67 is offline
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Nice rock rails!
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2002 Excursion Limited 4X4,V-10, K&N, Warn hubs,285 Goodyear Wrangler Silent Armours, SCT Tuner from 5 Star, Gibson cat-back exhaust, Raybestos R300 rotors & pads, Russel stainless brake lines, ATS v/c code springs, RAS.
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  #72  
Old 04-17-2011, 08:28 AM
TYZ78F150 TYZ78F150 is offline
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Those canadians got some real fab skills man I tell ya!!
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  #73  
Old 04-17-2011, 04:13 PM
Dubbs19s Dubbs19s is offline
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Quote:
Originally Posted by TYZ78F150 View Post
Those canadians got some real fab skills man I tell ya!!

Thanks alot
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  #74  
Old 04-18-2011, 10:43 AM
hkaiser83 hkaiser83 is offline
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Ohhhhhh I want some!!
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2005 Excursion XLT 4X4 6.0L PSD
Mods : Full EGR delete from First Coast Diesel Performance, Swamp's Diesel 58V HOT FICM with PHP tune, Magnaflow 4" turbo back, XCAL 3 tune from Powerstroke Magic., F250 Harley Edition interior, 8" Skyjacker Lift, 16.5x12 Weld Mountain Crushers, 39.5x15x16.5 Super Swamper TSL's, and a big Ranch Hand bumper!
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  #75  
Old 04-23-2011, 04:18 PM
Dubbs19s Dubbs19s is offline
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A pic of my other ride...just got her all waxed up and ready to go for summer


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