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Old 11-29-2010, 12:52 AM
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Cummins Conversion Build

As a few of you know I am starting a cummins convo and since I consider a huge number of you to be amazing friends (Cept PG Ed) I thought I would post up a running thread showing my progress.

Here is the truck. I picked it up for $7000. The motor had low compression.
Click the image to open in full size.

Here is the engine:
Click the image to open in full size.

The Game Plan:
Engine - 2005 24v CR Cummins
The engine will be pulled apart and VP44 rods will be cryo'd and shotpeened to hold up to 1200hp. A girdle will be installed on the bottom and the pistons will be ceramic coated on the tops and teflon on the sideskirts

Fueling will be handled by dual CP3 injection pumps and EDM'd nozzles, most likely 200hp nozzles. A 150 FASS system will clean the fuel and handle the low side.

Air will start with a 66/71/14 HTT turbo. This combo will sustain 700hp. This set-up will be run until a custom twin turbo set up is built. A S400 62-64mm up top feeding a S472 or S480. Hoping to shoot for 1000+HP. A shiny blue bottom of drugs will be used as well.

Transmission:
The 5R will not hold up to the power levels of the Cummins so I will be using a 4R100 from a gas superduty. It has a 5r110 bellhousing so I can use the 6.0 tcase without modification. It is also a shorter transmission so I will not have to shorten my driveshaft and still run a crank driven fan. BTS will build the tranny. I will use a Destroked 5r110 Adapter plate with a 4R100 flexplate.

Interior:
08-10 Door panels will replace the simple looking 05 panels and get some more wood gain look. Interior is pretty much done after cleaning. Truck already has the factory sunroof and power sliding rear window.

Exterior:
08 KR mirrors will be added. Leveling kit and 35's too. The factory 18's will remain. They compliment the truck perfectly. The only other possible option will be Road Armor bumpers painted factor beige. An 08-10 tailgate will be added and the front and rear Ford Emblems will be removed and custom badges from Billetbadges.com will be done.



Photobucket Album:
http://s916.photobucket.com/albums/a...%20Conversion/

Enjoy guys. Let me know what you think.
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*Andrew*
2002 F-350 CCLB 7.3 360k Miles
*** 5" Cannon, 6637, 6.0IC/TC, CCV, BTS VB, Casserly 160cc SS, HPX, Plenum Inserts, DP Tuner, 05 Front End, Ceramic IH Uppipes, RR Billet E99 Wheel/Van Turbo ***
Destroyed by Ford Mechanics, Resurrected By FTE and Riffraff Performance
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Old 11-29-2010, 12:58 AM
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Thats gona be bad *** man. Can't see the pic/video at the bottom though, (my computer sucks).

And btw,........an '05 King Ranch for $7000!!!!.....bad motor or not thats a steal too.
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-Kenny-
'03 F250 PSD CC Lariat_Level w/35s_4" TB exaust_6637 w/Petes cover_Foil Delete_Built Trany w/Tugger kit_Tru-Cool Max_DIY In-Tank Mod_Triple Guage Pod Trans/Pyro/Boost_DP-Tuner_TQ Lockout_EBPV Exhaust Brake_RR IC Boots_Bellowed ups_Plenum Inserts_2nd Gen Billet WW_Endless list of future mods.....
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Old 11-29-2010, 01:00 AM
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If you can see the truck and engine your fine. I had to change the album display. It was displaying a popup box and not a link.. It's fixed.

The banker lady said it books at $26,900 haha.. not sure who would pay $26,900 for this truck.. not I!
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*Andrew*
2002 F-350 CCLB 7.3 360k Miles
*** 5" Cannon, 6637, 6.0IC/TC, CCV, BTS VB, Casserly 160cc SS, HPX, Plenum Inserts, DP Tuner, 05 Front End, Ceramic IH Uppipes, RR Billet E99 Wheel/Van Turbo ***
Destroyed by Ford Mechanics, Resurrected By FTE and Riffraff Performance
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Old 11-29-2010, 01:02 AM
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Hey, no fair! I grew up in MO (Go Miners!) and I know that you live just down the road from jtharvey. You've got a ringer on your team.

Is there something in the water up there in central MO?
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'02 F-350 7.3L XLT CC DRW conversion, 2WD. Pioneer AVH-3200BT, 6637 mod., CCV mod., foil delete, 2 inch leveling kit, Isspro Performax Gauges, ITP Diesel Tank/Pre-Pump Kit, 6.0 L trans cooler, HPX,FRX, 4" exhaust with muffler delete. Dieselsite coolant filter. BTS trans & tunes.
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Old 11-29-2010, 01:09 AM
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Andrew, looks like fun!!
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Old 11-29-2010, 01:56 AM
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We been wondering where you've been Andrew, haven't seen you on much but this project looks like fun, good luck. Nice truck by the way, what a steal..
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Old 11-29-2010, 07:52 AM
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Hey Andrew, What kind of a time line do you have on this project? Will it be ready for us to see at RRE? Good luck looks good so far.
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Old 11-29-2010, 07:59 AM
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ChrisMPorras
Nice conversion. Keep us posted on your progress.
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2002 F350 XLT, 7.3L CC 4x4, SRW, Autometer Ultralites, DP TUNER, BTS Trans, 6.0 tranny cooler, F650 dash, AIS w/zoodad, Warn Hubs, 4" MBRP exhaust, '08 rear end cover, Foil Delete, Heated Tow Mirrors, AIH Delete, Homemade CCV mod., Bilsteins.
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Old 11-29-2010, 08:48 AM
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Jim Jam Sanders
I was hoping you would post a build thread can't wait to see more
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e 99 F250 super duty ext cab xlt 7.3 PSD ZF6 this describes it best... http://www.ford-trucks.com/forums/10...ld-thread.html
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Old 11-29-2010, 09:08 AM
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Quote:
Originally Posted by Bob Taulbee View Post
Hey Andrew, What kind of a time line do you have on this project? Will it be ready for us to see at RRE? Good luck looks good so far.
The chance of completing this truck by RRE is slim. I am still saving for $3k in conversion parts and $4k for the tranny.

If I could get those parts paid for I would be pretty close. I have my air and fuel pretty much done for the cummins..

Thanks for the kind words everyone! I will get the tranny pulled outta the 6.0 and injectors outta the 5.9. They are going off to industrial injection to be checked out.
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*Andrew*
2002 F-350 CCLB 7.3 360k Miles
*** 5" Cannon, 6637, 6.0IC/TC, CCV, BTS VB, Casserly 160cc SS, HPX, Plenum Inserts, DP Tuner, 05 Front End, Ceramic IH Uppipes, RR Billet E99 Wheel/Van Turbo ***
Destroyed by Ford Mechanics, Resurrected By FTE and Riffraff Performance
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Old 11-29-2010, 10:24 AM
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Hey Andrew, where did ya get that? Pretty nice looking truck. You done working here in OK?
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David, 2000 F-250 CC 4x4, 6637 w/Pete's cover, Bilsteins, Zoodad, Foil Delete, Dipricol Gauges=trans temp., boost, egt's, DP F5 w/ 40T, 60T, 80E, RRDP Boots, RRDP Plenum Inserts, RRDP AIH Delete Plug, Bellowed Up-pipes
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Old 11-29-2010, 10:34 AM
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wowww!!!! look forward to pics pics pics!!!
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2001 F350 CC SB XLT - 6637, 03 signal mirrors, c-betr mirrors, Gentex autodim temp/compass rear view mirror, (now rusty) tail light guards, 08 white tailgate mod, superduty windshield, RR plenum boots + inserts, WW, IH uppipes, keypad entry, raider canopy, various body rust and dent mods, 2 different style headlight mod, 4" MBRP turbo back straight pipe.. no emissions crap!
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Old 11-29-2010, 10:47 AM
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I am solo interested in this one as I am looking to do the same for my next truck. Good luck and please keep us updated!
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Old 11-29-2010, 11:01 AM
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wow, what a steal. Can't wait for you to get this up and running, will be so sweet!
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Old 11-29-2010, 11:13 AM
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Quote:
Originally Posted by 00Dave View Post
Hey Andrew, where did ya get that? Pretty nice looking truck. You done working here in OK?
Got one more week coming up. Hoping to juggle that and make it to bean's dyno day this weekend and chase 600 hp with the 6.4.
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Old 11-29-2010, 11:13 AM
 
 
 
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