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Received: with LISTAR (v0.128a; list offroad-list); Wed, 07 Jun 2000 14:31:53 -0400 (EDT)
Date: Wed, 07 Jun 2000 14:31:53 -0400 (EDT)
From: Ford Truck Enthusiasts List Server ford-trucks.com>
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Subject: offroad-list Digest V2000 #79
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offroad-list Digest Tue, 06 Jun 2000 Volume: 2000 Issue: 079

In This Issue:
Re: 1990 F250 problem, HELP!!
Re: 1990 F250 problem, HELP!!
Re: 1990 F250 problem, HELP!!
Re: 1990 F250 problem, HELP!!
1999 F-250 SD Exhaust Question
Re: new F250...a couple questions
1990 F250 problem,
Re: 1999 F-250 SD Exhaust Question
Re: 1999 F-250 SD Exhaust Question
Re: 1999 F-250 SD Exhaust Question
Re: 1999 F-250 SD Exhaust Question
Re: 1999 F-250 SD Exhaust Question

----------------------------------------------------------------------

Date: Tue, 06 Jun 2000 11:36:57 -0700
From: "Mike Simpkins" nosc.mil>
Subject: Re: 1990 F250 problem, HELP!!

In a 2x4, with the drive shaft removed. You should be able to just roll the tranny
back with a tranny jack, do the replacement and slide it back in... that's how I got
it done on my old Suburban.

johny wrote:

> My friend has a 93 F250 4x4, and the Ford Dealer charged him close to $1000.00.
> He had the whole clutch done. First time since the truck was new. Over 100K miles.
>
> In his case, the pilot bearing went bad. Due to so much torque from the engine
> > (460), the bearing got hot, and nearly welded itself into the flywheel.
> The mechanic said, most small cars would have the
engine stall :-).
>
> In any case, depending on how many miles you have on the truck, consider
> chainging -
> pressure plate
> clutch
> pilot bearing
> throw-out bearing.
>
> Also consider re-surfacing the flywheel. More time, more cost .....
>
> To get to the throwout bearing, I'm pretty sure you have to drop the transmission.
> I haven't done a big ford transmission, but a little toyota 4x4 transmission.
> I could lift it down and re-install it *with* the transfer case :-).
> Didn't even have to jack the truck up either.
>
> A 2x4 is simpler than the 4x4 (no transfer case to deal with).
>
> removing drive shaft.
> clutch slave cyliner lines
> shift linkages etc
>
> Not hard work, but time consuming.
> Have big breaker bars. Torque can be high, expecially on the flywheel.
>
> -john
>
> tstaples wpi.edu wrote:
>
> > How big of a job is replacing the throw-out bearing??
> >
> > on a 1990 F250 xlt manual shift... does the tranny just pull back or does
> > it have to be completely removed.
> >
> > has anyone ever done this job that could give me some pointers
>
> ==========================================================
> To unsubscribe, send email to: listar ford-trucks.com with
> the words "unsubscribe offroad-list" in the subject of the
> message.


------------------------------

Date: Tue, 6 Jun 2000 15:21:23 -0400 (EDT)
From: "tstaples wpi.edu" WPI.EDU>
Subject: Re: 1990 F250 problem, HELP!!

hey all,

after careful inspection of everything i've determined it not to be the
throw out bearing but rather the whole rear end.

i parked it and climbed underneath.. when i tried to move the drive
shaft.. it just moved all around inside the rear end.

Also, there is a tan liquid coming out of the rear end where the drive
shaft goes in..

i'm pretty sure the rear end is shot but it might be able to be repaired..

because i'm not an expert with this stuff i took it down to "Cottman
Transmission" and they are checking it out as we speak..

i hope they can just buy a repair kit

later
-Todd

( )
( )
( Todd Staples )
( Worcester Polytechnic Institute )
( EE/ECE Major )
( email: tstaples wpi.edu )
( work email: staples nexen.com )
( work tele: 978-929-3007 )
( )
( )



On Tue, 6 Jun 2000, Mike Simpkins wrote:

> In a 2x4, with the drive shaft removed. You should be able to just roll the tranny
> back with a tranny jack, do the replacement and slide it back in... that's how I got
> it done on my old Suburban.
>
> johny wrote:
>
> > My friend has a 93 F250 4x4, and the Ford Dealer charged him close to $1000.00.
> > He had the whole clutch done. First time since the truck was new. Over 100K miles.
> >
> > In his case, the pilot bearing went bad. Due to so much torque from the engine
> > > (460), the bearing got hot, and nearly welded itself into the flywheel.
> > The mechanic said, most small cars would have the
engine stall :-).
> >
> > In any case, depending on how many miles you have on the truck, consider
> > chainging -
> > pressure plate
> > clutch

> > pilot bearing
> > throw-out bearing.
> >
> > Also consider re-surfacing the flywheel. More time, more cost .....
> >
> > To get to the throwout bearing, I'm pretty sure you have to drop the transmission.
> > I haven't done a big ford transmission, but a little toyota 4x4 transmission.
> > I could lift it down and re-install it *with* the transfer case :-).
> > Didn't even have to jack the truck up either.
> >
> > A 2x4 is simpler than the 4x4 (no transfer case to deal with).
> >
> > removing drive shaft.
> > clutch slave cyliner lines
> > shift linkages etc
> >
> > Not hard work, but time consuming.
> > Have big breaker bars. Torque can be high, expecially on the flywheel.
> >
> > -john
> >
> > tstaples wpi.edu wrote:
> >
> > > How big of a job is replacing the throw-out bearing??
> > >
> > > on a 1990 F250 xlt manual shift... does the tranny just pull back or does
> > > it have to be completely removed.
> > >
> > > has anyone ever done this job that could give me some pointers
> >
> > ==========================================================
> > To unsubscribe, send email to: listar ford-trucks.com with
> > the words "unsubscribe offroad-list" in the subject of the
> > message.
>
> ==========================================================
> To unsubscribe, send email to: listar ford-trucks.com with
> the words "unsubscribe offroad-list" in the subject of the
> message.
>
>


------------------------------

From: Greg Carter entrust.com>
Subject: Re: 1990 F250 problem, HELP!!
Date: Tue, 6 Jun 2000 15:27:37 -0400

If it is the Ford 10.25 inch rear (likely) it is common for the pinion seal
to go and then the rear end.

Chances are if you heard noise its too late.

Ring & Pinion ~ $200 I think, plus $110 for installation kit. Install time,
variable. Its not an hour job. Probably at least another $300 in labour,
maybe as high as $600.

Good luck.

Greg Carter
Entrust Technologies - http://www.ford-trucks.com//lc/lc.php?action=do&link=http://www.entrust.com
http://www.ford-trucks.com/articles/buildup/dana60.html


-----Original Message-----
From: tstaples wpi.edu [mailto:tstaples wpi.edu]
Sent: Tuesday, June 06, 2000 3:21 PM
To: offroad-list ford-trucks.com
Subject: [offroad-list] Re: 1990 F250 problem, HELP!!


hey all,

after careful inspection of everything i've determined it not to be the
throw out bearing but rather the whole rear end.

i parked it and climbed underneath.. when i tried to move the drive
shaft.. it just moved all around inside the rear end.

Also, there is a tan liquid coming out of the rear end where the drive
shaft goes in..

i'm pretty sure the rear end is shot but it might be able to be repaired..

because i'm not an expert with this stuff i took it down to "Cottman
Transmission" and they are checking it out as we speak..

i hope they can just buy a repair kit

later
-Todd

( )
( )
( Todd Staples )
( Worcester Polytechnic Institute )
( EE/ECE Major )
( email: tstaples wpi.edu )
( work email: staples nexen.com )
( work tele: 978-929-3007 )
( )
( ....


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