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61-79-list-digest Friday, September 11 1998 Volume 02 : Number 443 ======================================================================= Ford Truck Enthusiasts - 1961-1979 Trucks and Vans Visit our web site: http://www.ford-trucks.com/ - - - - - - - - - - - - - - - - - - - - - - - To unsubscribe, send email to: majordomo with the words "unsubscribe 61-79-list-digest" in the body of the message. ======================================================================= In this issue: FTE 61-79 - Pop Quiz RE: FTE 61-79 - Pop Quiz Re: FTE 61-79 - new motor up and running FTE 61-79 - bounce FTE 61-79 - Cooling based question FTE 61-79 - FE balance Re: FTE 61-79 - Spray Guns FTE 61-79 - Brakes Re: FTE 61-79 - Pop Quiz RE: FTE 61-79 - Pop Quiz FTE 61-79 - Silly newbie timing question Re: FTE 61-79 - Cooling based question Re: FTE 61-79 - Pop Quiz, solution FTE 61-79 - stuck intake manifold Re: FTE 61-79 - new motor up and running Re: FTE 61-79 - stuck intake manifold FTE 61-79 - Re: your mail Re: FTE 61-79 - Pop Quiz FTE 61-79 - Bouncing FTE 61-79 - Rear axle bouncing at 45mph Re: FTE 61-79 - Pop Quiz, solution FTE 61-79 - Mike Orendorf [morendorf FTE 61-79 - wheel bounce FTE 61-79 - brakes Re: FTE 61-79 - Pop Quiz, solution Re: FTE 61-79 - wheel bounce Re: FTE 61-79 - Paint Spray Guns Re: FTE 61-79 - Power brake booster + master cylinder ======================================================================= ---------------------------------------------------------------------- Date: Fri, 11 Sep 1998 07:15:38 +0000 From: "Gary, 78 BBB" Subject: FTE 61-79 - Pop Quiz you are going down the road and the engine is running very well but wants to cut out occasionally. It runs fine when cold but seems to cut out at some arbitrary point after warming up. Now this goes on for two days and you're thinking the dadburned Holley is gotten loose again and letting air in which explains the back firing but not the cutting out right? So you figure the dang vac is sticking again and not retarding the spark, then as you are pulling up to a stop sign with all these ideas going through your head it quits alltogether for several feet and suddenly the whole neighborhood is lit up by the fire ball rolling out from under the truck from a HUGE after fire and the engine quits and won't re-start but occasionally fires. What the H**l happened? BTW, I know what happened and it only took 2 min to fix but take a wild guess as to the condition of my relatively new muffler :-( 78 F-150, 2wd, 460, C-6, 235's "The Ex-Black Hole" 78 Bronco 351M, Np 435, Np 205, 33's "The Black Hole" 78 LIncoln Continental, 460, C-6, 19.5' long! "The Future.." :-) 9000#, in ground vehicle lift, Woooo Hoooo! - -- Gary -- == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 07:29:53 -0500 From: "Bob Brothers" Subject: RE: FTE 61-79 - Pop Quiz Well, I completely destroyed a new muffler in my AMC Pacer (HEY I'VE GOT WIERD TASTE, also go a 81 Caddy Diesel ;|) after putting in a new engine and not having the distributer rotar installed. Kept pumping the gas and cranking. Then I remembered. Put rotar back in. Crank ..... BOOM! Maybe stuck float? Bob Brothers > -----Original Message----- > From: owner-61-79-list > [mailto:owner-61-79-list > Sent: Friday, September 11, 1998 2:16 AM > To: 61-79-list com > Subject: FTE 61-79 - Pop Quiz > > > you are going down the road and the engine is running very well > but wants to > cut out occasionally. It runs fine when cold but seems to cut > out at some > arbitrary point after warming up. Now this goes on for two days > and you're > thinking the dadburned Holley is gotten loose again and letting > air in which > explains the back firing but not the cutting out right? So you > figure the dang > vac is sticking again and not retarding the spark, then as you > are pulling up to > a stop sign with all these ideas going through your head it quits > alltogether for > several feet and suddenly the whole neighborhood is lit up by the > fire ball > rolling out from under the truck from a HUGE after fire and the > engine quits > and won't re-start but occasionally fires. > > What the H**l happened? BTW, I know what happened and it only took 2 > min to fix but take a wild guess as to the condition of my relatively new > muffler :-( > > > 78 F-150, 2wd, 460, C-6, 235's "The Ex-Black Hole" > 78 Bronco 351M, Np 435, Np 205, 33's "The Black Hole" > 78 LIncoln Continental, 460, C-6, 19.5' long! "The Future.." :-) > 9000#, in ground vehicle lift, Woooo Hoooo! > > -- Gary -- > == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html > == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 08:50:38 +0000 From: "Gary, 78 BBB" Subject: Re: FTE 61-79 - new motor up and running From: JUMPINFORD Date sent: Fri, 11 Sep 1998 01:45:40 EDT Subject: Re: FTE 61-79 - new motor up and running > My dad has been building engines for several years. HE has never gone > easy on the to break them in. As soon as it fires (after being primed of > course) he drives em like they had already proven themselves. I suspect even he breaks in the cams though right? When you first fire an engine you should check to be sure nothing is wrong and if all is well set the idle to 2000 rpm and let it run for 20 minutes keeping an eye on the temp and oil pressure to break in the cam and lifters. If you don't do this you run a very good chance of ruining the cam prematurely and sometimes it is amazingly quick. I once lost a cam within a few hundred miles because I didn't put the followers back in the same place on a used cam. Breaking in a "new" cam involves exactly the same principle in that the new parts need to "mate" to each other under controlled conditions with lots of oil etc.. Obviously the worn parts had lots of defects which quickly wore against each other and destroyed the cam but a new cam is just a lesser degree of this scenerio so needs the break in. Moden moly rings if installed in a properly honed cylinder will seal pretty well immediately but still need some breakin time. If your dad is a conservative driver then there's no problem but if you get on it hard right away it will have bad consequences with modern long life rings. He may just go out and drive it but I bet in the back of his mind he's paying attention to keep his foot out of it most of the time for 1000 miles or so. Stop and go driving actually breaks rings in faster than steady state high speed driving as long as you don't gun it too much. 78 F-150, 2wd, 460, C-6, 235's "The Ex-Black Hole" 78 Bronco 351M, Np 435, Np 205, 33's "The Black Hole" 78 LIncoln Continental, 460, C-6, 19.5' long! "The Future.." :-) 9000#, in ground vehicle lift, Woooo Hoooo! - -- Gary -- == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 08:52:37 -0400 From: am14 Subject: FTE 61-79 - bounce Colorado Jeff writes: >>I don't mind the rougher ride, but there is a "bounce" that sometimes seems to occur right around 45 mph. It seems to get into a resonant mode until I speed up or slow down. Did this bounce start about the same time as you installed the new tires??? I suspect you have an unbalanced tire someplace. These things can drive you batty. I can't imagine a drum nor a rotor being heavy enough to have this type of out of balance effect on your truck. I don't really think the springs or the stabilizer bar affect it either. JMHO Azie Ardmore, Al. == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 06:54:46 -0600 From: Mike Orendorf Subject: FTE 61-79 - Cooling based question I have an interesting overheating problem, and wondering if somebody has run into this before. Heres what I have: 460/C-6 2WD F-100 (3.7 Rear end) Stock water pump, new 3-core radiator, 2 electric fans I did the electric fans install some time ago and have been very happy with them, and this problem is not based upon airflow as you will see. Here is the problem. This last weekend I drove about 5 hours during the heat of the day. For long periods of time on the highway 60Mph / 3200 RPM +, the engine will begin to overheat. (up to 230degrees). The fans are off. Turning them on does nothing.I even richened the mixture and retarded the timing. This helped, but only for a short time. When I slowed down to about 50mph / 2600RPM the engine will cool off back to normal tempature, 190degrees (Fans on or off) It seems that after 50mph or so, electric fans serve no purpose. Also, during one phase of my trip when the truck was running hot (230), I got a chance to go down a steep hill, and I stuck it in neutral and I was amazed at how fast the tempature dropped. In less than 20 seconds, it went from 230 down to 190. No kidding! Engine RPM was at idle of course about 800RPM.. My unproved conclusions, it seems that the higher the engine RPM, the hotter it runs. What I dont know is why. Its not air flow based, I think its one of following things: 1.Water Pump = junk and is cavitating or otherwise less functional at higher RPM's 2.Engine creates ALOT more heat at higher RPMS, even with low load. 3.Collapsing Intake Hose (I dont think so, all hoses have springs, and I checked them when revving the engine in Park at high RPMS) 4.It is possible there is air in the system which becomes a problem at high RPM's? If so, how can I get rid of it? Anybody have any ideas or comments? I would appreciate it. Also, I know I need to change the gears in the rear end. 60MPH and 3200 RPM is just plain overreving a 460 in such a light truck... Thanks, Mike, AKA Supermagot == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:02:46 -0400 From: am14 Subject: FTE 61-79 - FE balance Joe DeL. writes: >>Why 2 differnt balancers???Aren't fE's internally balanced???? All except the 410 and the 428 are internally balanced. I see no reason they could not be interchanged. You can try it anyway,, and if you do get some strange vibs, then you can reinstall the original harmonic balancer and start looking for pulleys. It should interchange with no ill effects. Azie Ardmore, Al. == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 08:18:25 -0500 From: Mike Schwall Subject: Re: FTE 61-79 - Spray Guns At 02:12 AM 9/11/98 , you wrote: >I don't think you need a $400 spray gun to paint one truck.100 trucks, >maybe. >I painted mine with a Harbor Frieght $29.99 chinese Binks clone and had >no >problems at all with the gun. I agree completely, but I will be painting more than my truck in the furture. Got to pay for the class (and my core courses for my degree) and all the tools i had to buy - and the spray gun. While I'm going to school, I have access to a spray booth. Quality, quality, quality, not adequate, OK, or at 10 feet it looks good. Mike _____________________________________________ Email: mschwall Home Page: http://www.ford-trucks.com//lc/lc.php?action=do&link=http://mschwall.home.texas.net FORD FAN SITE: http://www.ford-trucks.com//lc/lc.php?action=do&link=http://www.fordfan.org == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:24:25 -0400 From: Mike Elmer Subject: FTE 61-79 - Brakes Hi All,Will a disc brake set up from a 73-75 work on my 69 camper special.If so how much of the front end parts will I need.Thanks in advance.Also did any one look into the 69 F-500 I posted for sale in Maine in early September.Thanks again. Mike == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 08:26:06 -0500 From: Mike Schwall Subject: Re: FTE 61-79 - Pop Quiz At 02:15 AM 9/11/98 , you wrote: >you are going down the road and the engine is running very well but wants to >cut out occasionally. It runs fine when cold but seems to cut out at some >arbitrary point after warming up. Now this goes on for two days and you're >thinking the dadburned Holley is gotten loose again and letting air in which >explains the back firing but not the cutting out right? So you figure the dang >vac is sticking again and not retarding the spark, then as you are pulling up to >a stop sign with all these ideas going through your head it quits alltogether for >several feet and suddenly the whole neighborhood is lit up by the fire ball >rolling out from under the truck from a HUGE after fire and the engine quits >and won't re-start but occasionally fires. >What the H**l happened? BTW, I know what happened and it only took 2 >min to fix but take a wild guess as to the condition of my relatively new >muffler :-( >-- Gary -- Your getting an overflow of fuel from the bowls. Since it runs fine when hot and rough when warm, something is being affected by the engine heat. How new are the needle and seats? The fuel pressure can increase when the engine is warm from the engine heating the fuel in the fuel line after the pump causeing the spring in the needle and seat assy. to be overpowered. Since it is a Holley, it might be gasket related. Retorque the bowl bolts on front and back. Body, bowls, or metering block could be changing shape a little from the heat and causing an internet leak. How old are the gaskets? Is this a dual inlet carb? If so, your secondary floats are set too high, so when you slow down or go down a hill, fuel runs over into the venturi. Just some ideas. Mike _____________________________________________ Email: mschwall Home Page: http://www.ford-trucks.com//lc/lc.php?action=do&link=http://mschwall.home.texas.net FORD FAN SITE: http://www.ford-trucks.com//lc/lc.php?action=do&link=http://www.fordfan.org == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:30:05 +0000 From: "Gary, 78 BBB" Subject: RE: FTE 61-79 - Pop Quiz From: "Bob Brothers" Subject: RE: FTE 61-79 - Pop Quiz Date sent: Fri, 11 Sep 1998 07:29:53 -0500 > Maybe stuck float? Ok, I think I mentioned the Holley and it's working fine, for a Holley which is one of the clues, fuel build up in the muffler obviously caused the explosion but what fired it? 78 F-150, 2wd, 460, C-6, 235's "The Ex-Black Hole" 78 Bronco 351M, Np 435, Np 205, 33's "The Black Hole" 78 LIncoln Continental, 460, C-6, 19.5' long! "The Future.." :-) 9000#, in ground vehicle lift, Woooo Hoooo! - -- Gary -- == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:47:41 -0400 From: "John F. Bauer III" Subject: FTE 61-79 - Silly newbie timing question Group: Something came over me last night (I think its this list, it has this creative effect ...) and I threw caution to the wind and did the following: '78 300 I6 (with recently rebuilt the stock carter YF-1A 1bbl carb, new: plugs, wires, cap, rotor, coil) engine starts and runs pretty darn good, but the idle is a little rough and idle speed and fuel mixture adjustments only get it better to a point. So, I marked where the distributor was in relation to the block, loosened the nut and started turning. Amazing, turned the distributor about 1/64 of a turn counter clockwise (looking at the engine from the front) and the idle smoothed out perfectly. I didn't actually get to drive the van after this act, going to do so this evening to see the effect. Also going to borrow a timing light from a friend to see what happened analytically. Could I trouble someone to explain to newbie me what I actually accomplished with this reckless act of abandon? John == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:51:30 +0000 From: "Gary, 78 BBB" Subject: Re: FTE 61-79 - Cooling based question Date sent: Fri, 11 Sep 1998 06:54:46 -0600 From: Mike Orendorf Subject: FTE 61-79 - Cooling based question > Anybody have any ideas or comments? I would appreciate it. > Also, I know I need to change the gears in the rear end. 60MPH and 3200 > RPM is just plain overreving a 460 in such a light truck... More rpm is more heat, more BTU's produced. They have to have a way to get out of there. On 460's the heater inlet and outlets in the manifold, block and water pump must be connected by an open circuit or you will over heat before the thermostat opens. Once it's open it may still be required, not sure. If you have air in the heads it will stay there untill you "burp" the system by removing the heater hose at the thermostat or manifold untill clear coolant runs out (engine off). For some reason even the pump can't force these air pockets out but itself. IMHO you have too small a radiator, three core or not for your climate. In Michigan a 351Ho 3 core works well but in hotter climates I suspect it would be too little for the 460 especially at 3200 rpm! Try the other options first but I think you will eventually wind up with the large 78 vintage 4 tube "super cool". Modines number is 545 for this model. Other companies make this particular design somewhat cheaper so call around. Dimensions are 26.375 x 24 x 4". 78 F-150, 2wd, 460, C-6, 235's "The Ex-Black Hole" 78 Bronco 351M, Np 435, Np 205, 33's "The Black Hole" 78 LIncoln Continental, 460, C-6, 19.5' long! "The Future.." :-) 9000#, in ground vehicle lift, Woooo Hoooo! - -- Gary -- == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 10:04:44 +0000 From: "Gary, 78 BBB" Subject: Re: FTE 61-79 - Pop Quiz, solution Date sent: Fri, 11 Sep 1998 08:26:06 -0500 From: Mike Schwall Subject: Re: FTE 61-79 - Pop Quiz > >you are going down the road and the engine is running very well but wants > >to cut out occasionally. It runs fine when cold but seems to cut out at > >some arbitrary point after warming up. >Gary -- > > Your getting an overflow of fuel from the bowls. Since it runs fine when Ok, so you guys don't get carpel tunnel trying to straighten me out I'll tell you what happened but I still have a question for Steve: Why would the green wire going to the module on dura spark II have power on it with key off? (maybe I lett it on by mistake, not sure now) First thing I checked was coil mount bolt (coil has to be grounded) then coil wires (primary) because I suspected an electrical problem but all was Ok. Because I have a rusty skid plate I checked to make sure the tank hadn't fallen out then I went directly to the next most troublesome point in the ignition system...........the dreaded OEM plugs to the module and dizzy and found this green spark running up and down the green wire to the module and on further inspection found that the wire seemd to be somewhat limp in one spot where the spark was originating from so in my infinite wisdom concluded the wire was broken inside the insulation and pulled the wire appart, cleaned the insulation off the ends and twisted them back together and re-started the engine only to hear the exhaust apparenly coming out the manifolds or very close to them. When I looked under the truck the relatively new muffler was wide open, nothing left of it that even resembled a muffler. I've never seen one blow that bad before, WOW! 78 F-150, 2wd, 460, C-6, 235's "The Ex-Black Hole" 78 Bronco 351M, Np 435, Np 205, 33's "The Black Hole" 78 LIncoln Continental, 460, C-6, 19.5' long! "The Future.." :-) 9000#, in ground vehicle lift, Woooo Hoooo! - -- Gary -- == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:15:29 -0600 From: Jamey Moss Subject: FTE 61-79 - stuck intake manifold I'm new to engine disassembling/rebuilding, so I'm coming to you gurus for help. I'm disassembling my 390 for a rebuild, following Steve Christ's How to Rebuild Your Big Block Ford Engine book, and I've run into a snag that I was hoping someone here could help me with. I'm down to the intake manifold, and that thing won't come off. I've removed the valve covers, rocker arms, and all 10 intake manifold bolts. The book says to pry the manifold loose with a pry bar or screw driver between the manifold and the heads, near cylinders 4 and 8, however I can't get anything do fit between the manifold and the heads. I've punched the gasket through where the manifold meets the block, so the only gasket material left is on the heads, but I'm afraid to really pry in that gap because I don't want to damage the block. I've tried setting a 4x4 on the lip of the manifold by the gap I created, then hammering the 4x4 upwards, but that didn't do anything. I repeated this on the front of the block and the back, and even wedged some wood in the thermostat housing hole and popped that up with a hammer, but that manifold just will not budge. My next guess is to get a wooden wedge (like a door stop) and hammer that into the gap between the manifold and the block, but will that work? FYI, the carburetor and linkages are still on the manifold (I'm not going to reuse any of these on the rebuilt block, so I was hoping to keep everything assembled for comparison purposes when I put the new carb on the new manifold), and I believe the only bolts that hold the manifold on are the 10 manifold bolts. Obviously this is my first time tearing an engine apart, so is it possible that I'm missing something? This engine has never been apart (it still had the staples on the valve covers), so is it just really stuck on there with age? If anyone has any suggestions on how to pop this manifold loose, please let me know. I don't want to damage the block or the heads, but I don't really care about the manifold itself since it's not going to be reused. Thanks for any help, Jamey Moss ra4001 http://www.ford-trucks.com//lc/lc.php?action=do&link=http://www.prismnet.com/~jamey/f100/ == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 10:13:14 EDT From: JUMPINFORD Subject: Re: FTE 61-79 - new motor up and running In a message dated 9/11/98 5:56:20 AM Pacific Daylight Time, gpeters3 writes: keep his foot out of it most of the time for 1000 miles or so. >> Actually no. As soon as he saw his pressures were ok, and it was idling pretty good we went wheelin, He had this motor turning about 4500 rpms flying through the dunes. Damn thing sounded like a racecar. Anyone in or near Vegas is more than welcome to come see this truck in action. Darrell Duggan aka JUMPINFORD 73 F-250 RangerXLT Camper Special == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 10:22:16 EDT From: JUMPINFORD Subject: Re: FTE 61-79 - stuck intake manifold When I pulled my intake off I removed the thermostat housing and shoved my prybar in there. I wasn't worried about damaging it because I have 3 of them laying in my shop, and I planned on buying a 4bbl manifold from Edelbrock anyways. But it came off without a problem. Hope this helps. Darrell Duggan aka JUMPINFORD 73 F250 RangerXLT Camper Special == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 10:25:18 -0400 (EDT) From: CLARE WATERMAN Subject: FTE 61-79 - Re: your mail thanks don for the info this is very helpful Clare M. Waterman-Storer, Ph.D. Department of Biology University of North Carolina Chapel Hill, NC, 27599-3280 T: (919)-962-2354 F: (919)-962-1625 == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 07:34:14 -0700 From: sdelanty Subject: Re: FTE 61-79 - Pop Quiz >a stop sign with all these ideas going through your head it quits alltogether for >several feet and suddenly the whole neighborhood is lit up by the fire ball >rolling out from under the truck from a HUGE after fire and the engine quits >and won't re-start but occasionally fires. > >What the H**l happened? BTW, I know what happened and it only took 2 >min to fix but take a wild guess as to the condition of my relatively new >muffler :-( The under-the-truck fireball and bulged muffler sounds like an ignition problem. Ignition dies, exhaust system fills with flammable goods, ign comes back on, BOOOM! Maybe a loose wire somewhere? Coil wire loose and dangling around on top of the distributor cap? Something ign related I'd bet, doesn't sound like a carb problem... Steve Homepage: http://www.ford-trucks.com//lc/lc.php?action=do&link=http://www.sonic.net/~sdelanty All that I needed to know in life, I learned by killing smart people and eating their brains. == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 07:42:15 -0700 From: Brian Koss Subject: FTE 61-79 - Bouncing If you can find nothing wrong in the drive line, try changing the shocks to a stiffer damping ratio. You have increased the mass of the system by going to the 3/4 running gear which would lower the system natural frequency. you can try to counter act this by increasing the damping. Does it do it all the time or just on some roads. If you can find a stretch of road where it occurs you can use that as your test track to check and ajust the shocks. Gabrial used to offer adjustable valving in a truck shock. That was 15 years ago though. Don't know what the marketing gimicks are today. == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:42:03 -0500 (CDT) From: bkirking Subject: FTE 61-79 - Rear axle bouncing at 45mph BDIJXS >The bouncing >seems like its related to the tire rotations, so an out of round tire could be >it, but wouldn't this just get worse as you go faster? Nope. At resonant frequency, the tires will oscillate with potentially large magnitudes. On either side of the resonant frequency, the amplitude of the oscillations drops off rapidly. Bryan Kirking 66 Step Side 352 4 speed Houston, Texas == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 07:50:11 -0700 From: sdelanty Subject: Re: FTE 61-79 - Pop Quiz, solution >Ok, so you guys don't get carpel tunnel trying to straighten me out I'll tell you >what happened but I still have a question for Steve: Why would the green >wire going to the module on dura spark II have power on it with key off? >(maybe I lett it on by mistake, not sure now) The green wire? That's the one from the box to the coil right? You must still have power to the "+" side of the coil also then right? There shouldn't be any voltage on *any* of the wires when the key is off, unless it's miswired or You've got an ign switch that's misbehaving... >manifolds or very close to them. When I looked under the truck the >relatively new muffler was wide open, nothing left of it that even resembled a >muffler. I've never seen one blow that bad before, WOW! You didn't like those mufflers anyway, right? )-: Steve Homepage: http://www.ford-trucks.com//lc/lc.php?action=do&link=http://www.sonic.net/~sdelanty All that I needed to know in life, I learned by killing smart people and eating their brains. == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:50:20 -0500 (CDT) From: bkirking Subject: FTE 61-79 - Mike Orendorf [morendorf Mike, My wife's Toyota presented with similar symptoms recently. I flushed the motor, changed the coolant, and changed the T stat. It was the radiator. Had it cleaned and it runs great (at least as great as a Toyota can run...) I see you have a new radiator, but thats what I'd check and double check. Original message from Mike Orendorf [morendorf I have an interesting overheating problem, and wondering if somebody has run into this before. Heres what I have: 460/C-6 2WD F-100 (3.7 Rear end) Stock water pump, new 3-core radiator, 2 electric fans I did the electric fans install some time ago and have been very happy with them, and this problem is not based upon airflow as you will see. Here is the problem. This last weekend I drove about 5 hours during the heat of the day. For long periods of time on the highway 60Mph / 3200 RPM +, the engine will begin to overheat. (up to 230degrees). The fans are off. Turning them on does nothing.I even richened the mixture and retarded the timing. This helped, but only for a short time. When I slowed down to about 50mph / 2600RPM the engine will cool off back to normal tempature, 190degrees (Fans on or off) It seems that after 50mph or so, electric fans serve no purpose. Also, during one phase of my trip when the truck was running hot (230), I got a chance to go down a steep hill, and I stuck it in neutral and I was amazed at how fast the tempature dropped. In less than 20 seconds, it went from 230 down to 190. No kidding! Engine RPM was at idle of course about 800RPM.. My unproved conclusions, it seems that the higher the engine RPM, the hotter it runs. What I dont know is why. Its not air flow based, I think its one of following things: 1.Water Pump = junk and is cavitating or otherwise less functional at higher RPM's 2.Engine creates ALOT more heat at higher RPMS, even with low load. 3.Collapsing Intake Hose (I dont think so, all hoses have springs, and I checked them when revving the engine in Park at high RPMS) 4.It is possible there is air in the system which becomes a problem at high RPM's? If so, how can I get rid of it? Anybody have any ideas or comments? I would appreciate it. Also, I know I need to change the gears in the rear end. 60MPH and 3200 RPM is just plain overreving a 460 in such a light truck... Thanks, Mike, AKA Supermagot Bryan Kirking 66 Step Side 352 4 speed Houston, Texas == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 09:50:42 -0500 From: John LaGrone Subject: FTE 61-79 - wheel bounce Jeff, Several years ago I had the wheels on my Caddy balanced on the car in preparation for the trip from Texas to Michigan and back. The guy came back and said "She's done. That one wheel took 7 ounces of weight to balance." Duh. It went right over my head. I had a flat while I was in Michigan. Guess which tire? I couldn't go over 40 mph with the spare on. Conclusion: the spare has a slipped belt. Solution: buy two new tires. Result: no change in the bounce. In Michigan at that time, they did not do on the car balancing, they only used a computer controlled machine that went to 55. I finally found a guy that put the car on the rack and started taking pieces off one at a time until there was no more bounce. The right rear brake drum had thrown its balance weights and had become slightly warped. Guess where the flat was? Moral: don't rule out your brake drums or axles. Also be sure your wheels are all bolted up centered. - -John jlagrone 1979 F150 Custom 351M C6, freshly painted, straight door; no trim yet, but it locks and keeps the cool air in !!!! 1988 Towncar 5.0 EFI E4OD 1979 MC under restoration (my son loves old cars, too!!!) Dearborn iron rules!!!!!! == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 10:08:33 -0500 From: John LaGrone Subject: FTE 61-79 - brakes Michael, The last time I got a master cylinder, the directions said that it must be level when you bench bleed it. The directions specifically said not to bench bleed on the car. I always did my bench bleed on the bench, so proceeded as usual. Good luck. Hope this helps. - -John jlagrone 1979 F150 Custom 351M C6, freshly painted, straight door; no trim yet, but it locks and keeps the cool air in !!!! 1988 Towncar 5.0 EFI E4OD 1979 MC under restoration (my son loves old cars, too!!!) Dearborn iron rules!!!!!! == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 11:21:11 +0000 From: "Gary, 78 BBB" Subject: Re: FTE 61-79 - Pop Quiz, solution From: sdelanty Date sent: Fri, 11 Sep 1998 07:50:11 -0700 Subject: Re: FTE 61-79 - Pop Quiz, solution > The green wire? That's the one from the box to the coil right? > You must still have power to the "+" side of the coil also then right? > There shouldn't be any voltage on *any* of the wires when the key is off, > unless it's miswired or You've got an ign switch that's misbehaving... Yeah, that was my thought too. I believe the green wire is the coil input to the module and the module actually turns it on and off by opening and closing the circuit to ground right? Power to the coil actually comes from the red wire from the battery.......? Forgot the dang book so I'm wingin it agian today, sorry :-( I think I must have left the key on in my haste to find the trouble in all that traffic, hope so anyway :-) Probably a good thing I did or I might not have found the trouble so quickly. Ran real smooth the rest of the way to work :-) 78 F-150, 2wd, 460, C-6, 235's "The Ex-Black Hole" 78 Bronco 351M, Np 435, Np 205, 33's "The Black Hole" 78 LIncoln Continental, 460, C-6, 19.5' long! "The Future.." :-) 9000#, in ground vehicle lift, Woooo Hoooo! - -- Gary -- == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 11:47:24 +0000 From: "Gary, 78 BBB" Subject: Re: FTE 61-79 - wheel bounce Date sent: Fri, 11 Sep 1998 09:50:42 -0500 From: John LaGrone Subject: FTE 61-79 - wheel bounce > taking pieces off one at a time until there was no more bounce. The right > rear brake drum had thrown its balance weights and had become slightly > warped. Guess where the flat was? Moral: don't rule out your brake drums > or axles. That counter weight is pretty big so that certainly would make a significant differenence but mis turned or chipped or rusted should not be significant at that diameter. In other words the tire is more significant by some margin but the counter weight will certainly significantly affect the balance of the assy for sure. Ever wonder why they have such a big weight on them to balance an essentially symetrical part? Drum castings must have some serious voids in them, scary aint it? This comment got me thinking about balancing and you are right, I haven't seen on car balance done since the 60's. We used to use those friction moter things with strobe light that would get 'er up to about 100 and really tune 'er in. It took me 3 tries with my triumph but at 110 there was no vibration at all :-) 78 F-150, 2wd, 460, C-6, 235's "The Ex-Black Hole" 78 Bronco 351M, Np 435, Np 205, 33's "The Black Hole" 78 LIncoln Continental, 460, C-6, 19.5' long! "The Future.." :-) 9000#, in ground vehicle lift, Woooo Hoooo! - -- Gary -- == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 11:08:16 -0500 From: "Nils Gore" Subject: Re: FTE 61-79 - Paint Spray Guns >From: Mike Schwall >To: 61-79-list >Subject: Re: FTE 61-79 - Paint Spray Guns >>This is a timely topic for me too! Let's please keep discussing it here! >>Nils Gore > >Whatcha thinkin about painting? > >Mike I have a 64 F100 that's turned out to be a perfect example of the "snowball effect" (old thread). I also have a 73 F100 that I label as "rough and reliable." Both need paint jobs. I recently put a door and fender on my 73 after clipping a deer, and did the body work and painting myself. I found it to be challenging and time-consuming, but also enjoyable. I've done a good bit of woodworking, and approached the sanding and finishing using that knowledge, (along with drywall skills thrown in). It turned out better than I hoped. The results are acceptable for that truck, at this time (3 feet). But I want to do much better for the 64. My goal is to practice on the remainder of the 73, and if that seems acceptable, then do the 64. Since the 64 has snowballed into a much more expensive project than I originally thought it would, the pressure (no pun) is on for a good paint job (but I don't want to make it even MORE expensive by paying someone else to do it!) I have a cheap Sears conventional spray gun and a contractor-type pancake compressor (for carpentry). That gun is ok with that compressor (in terms of capacity). I need to find out if I should upgrade my gun, to HVLP or something). I can borrow a bigger compressor. That's where I am right now. Am interested in what others are up to. The community college approach has real appeal. Also found the spray paint site Deacon (I believe) has noted (http://www.ford-trucks.com//lc/lc.php?action=do&link=http://www.horizonweb.com/wwwboard/Spray_101/wwwboard.html ) At first glance it looks promising for a novice like me. Thanks, Nils Gore == FTE: Uns*bscribe and posting info www.ford-trucks.com/faq.html ------------------------------ Date: Fri, 11 Sep 1998 12:38:38 +0000 From: "Gary, 78 BBB" Subject: Re: FTE 61-79 - Power brake booster + master cylinder From: "Michael White" Subject: FTE 61-79 - Power brake booster + master cylinder Date sent: Fri, 11 Sep 1998 01:08:44 -0600 > be here in 2 days. I can't help but wonder, what the &%$ > if the new assembly produces the same results. Older trucks usually have a level MC so you can bench bleed them in the truck but make sure it is level first. I bought the booster/MC assy too and put it on my bronco with poor results. I still have very mushy brakes with.... 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